High Speed Agitator – Datgur Engineering
High Speed Agitator – Direct-Drive High-Shear Mixing for Precision Applications
Datgur Engineering manufactures high speed agitators designed for rapid dispersion, emulsification, and homogenization in hygiene-critical industries.
Featuring a direct-driven, gearbox-free design, these agitators eliminate the risk of lubricant contamination, making them ideal for food, pharmaceutical, and cosmetic applications.
Compact, maintenance-free, and VFD compatible, they deliver high RPM performance with precise speed control.
Industrial Applications
Pharmaceuticals: Uniform blending of APIs and excipients to ensure dosage accuracy and stable emulsions.
Food Processing: Efficient emulsification of sauces, beverages, dressings, and dairy products.
Cosmetics: Homogeneous mixing of oils, water, and additives for creams, lotions, and gels.
Paints & Coatings: Rapid dispersion of pigments and fillers for consistent color quality.
Chemical Processing: High-speed mixing for polymerization and stable dispersion systems.
Key Functions
Rapid Dispersion: Quickly combines powders and liquids for complete homogeneity.
High Shear Emulsification: Breaks down droplets to create stable oil-water emulsions.
Particle Size Reduction: Intense shear forces improve suspension stability and product texture.
Homogenization: Ensures uniform composition critical for pharmaceutical and cosmetic formulations.
Design Features
Direct-Drive High RPM Motor: Gearbox-free system operating from 1,000 to 15,000 RPM.
Shear-Generating Impellers: Options include sawtooth, turbine, cowles, or rotor-stator configurations.
Maintenance-Free Construction: No oil lubrication or complex coupling systems.
Optional Cooling Systems: Cooling jackets available to manage heat during high-shear operations.
Variable Speed Control: VFD-ready for precise process adjustment.
Specialized Agitator Types
High-Shear Mixers: Rotor-stator assemblies for intense emulsification and homogenization.
Dispersers: Sawtooth impellers generating strong vortex action for powder-liquid blending.
Batch Mixers: Designed for closed tank operations in medium-volume production.
Inline High-Speed Mixers: Continuous processing systems for real-time quality control.
Critical Design Considerations
Material Viscosity: Motor power selected based on fluid thickness from low-viscosity liquids to dense pastes.
Impeller Selection: Shear intensity matched to product sensitivity.
Tank Geometry: Recommended use with baffles to minimize vortex formation at high RPM.
Hygiene Standards: Manufactured in pharmaceutical-grade SS316L for easy cleaning and contamination-free processing.
Key Features of High Speed Agitator
Gearbox-free oil-free design for zero contamination risk.
Operating speed range from 1,000 to 15,000 RPM.
Direct-coupled mixer shaft for compact installation.
VFD ready for accurate speed control.
High-shear rotor-stator and disperser options available.
Constructed using pharmaceutical-grade SS316L or Hastelloy.
Technical Specifications
Drive Type: Direct drive (gearless system).
Speed Range: Up to 15,000 RPM.
Material of Construction: SS316L or Hastelloy.
Lubrication: None (food and pharma safe).
Impeller Options: Sawtooth, rotor-stator, cowles, or turbine.
Shaft Length: Customized according to tank depth.
Why Choose Datgur Engineering?
Datgur Engineering delivers high performance high speed agitators engineered for precision mixing and hygienic processing.
Our direct-drive design ensures contamination-free operation, reduced maintenance, and energy-efficient performance.
With customizable configurations and advanced control systems, we provide reliable solutions for critical industrial applications.
What Our Clients Say.
"The transition to eMsys DMS was the best strategic move we made this year. The real-time inventory tracking has reduced our stock discrepancies by nearly 30%."
Rajesh Malhotra
Operations Director, Landmark Motors
"What sets this system apart is the local integration. Handling GST compliance and regional service workflows is now completely automated and error-free."
Sneha Kulkarni
General Manager, Westline Toyota
"The dashboard reporting is world-class. I can monitor performance across all 12 of our rooftops from a single view on my tablet. Truly an enterprise-grade solution."
Amitabh Singh
CEO, Singh Automotive Group