Fully Automatic Polymer Dosing System

Name: Fully Automatic Polymer Dosing System
Brand: Datgur Engineering

A Fully Automatic Polymer Dosing System is an automated unit that prepares, dissolves, mixes, and accurately doses polymer solutions for water and wastewater treatment. It ensures consistent polymer concentration and precise dosing with minimal manual intervention.

Datgur Engineering’s system features three-chamber preparation with PLC/SCADA-HMI automation for precise polymer dissolution and dosing. It ensures consistent polymer concentration, reduces chemical wastage, and improves flocculation and solid-liquid separation.

ISO 9001:2015 certified

Global Export Standards

fully

Peak Capability

SCADA Integrated

System Advantages

Fully Automated Dissolving & Mixing

SCADA-Ready HMI Control Panel

Dry Powder & Liquid Emulsion Support

Three-Chamber Continuous Preparation

Automatic Calibration & Reporting

Compact Skid-Mounted Design

1. Key System Components

Polymer Dissolution Unit: Multi-stage system using controlled agitation and hydration for a lump-free, homogeneous solution.
Precision Dosing Pump: High-precision pump delivering consistent polymer flow at the specified rate.
PLC/SCADA Control System: Automated control of dosing cycles, polymer concentration, and real-time process monitoring.
Safety Mechanisms: Pressure relief valves, leak detection, and emergency shut-off systems for safe operation.
HMI User Interface: Intuitive touchscreen interface for real-time system status and parameter adjustment.

2. Benefits of SCADA HMI Integration

Optimized Polymer Consumption: Reduces polymer wastage through precise concentration control and automated dosing.
Real-Time Monitoring: Detects concentration variations promptly to maintain consistent treatment performance.
Data Logging & Reporting: Automatically records operating data for process evaluation and compliance reporting.
Efficient Troubleshooting: User-friendly graphical interface enables quick fault detection and system diagnosis.
Higher Operational Efficiency: Minimizes manual intervention and reduces operator workload and training needs.

3. Industrial & Municipal Applications

Wastewater Treatment: Enhancing flocculation and sludge dewatering in municipal and industrial facilities.
Paper Manufacturing: Vital for fiber recovery and filler retention in wastewater streams.
Chemical Industries: Accurate blending of polymers for solid-liquid separation processes.
Food Processing: Ensuring water clarity and regulatory compliance in process water recycling.
Oil & Gas: Optimizing octane ratings and consistent blending in gasoline production.

4. Why Choose Datgur’s Polymer Dosing System?

Precise Polymer DosingHigh-accuracy dosing ensures consistent polymer distribution and optimised chemical consumption.
Advanced AutomationPLC/SCADA-HMI control enables automated operation, real-time monitoring, and accurate process control.
Three-Stage PreparationDissolving, maturation, and storage chambers ensure uniform polymer activation and consistent solution quality.
Reliable & Customised DesignSkid-mounted systems with PP/SS316L construction can be configured to suit specific plant capacities and applications.

Technical Matrix

Parameter	Specification
Operation	Fully Automatic (PLC/SCADA)
Polymer Type	Powder or Liquid Emulsion
Chambers	3-Stage (Dissolving, Maturation, Storage)
Flow Rate	Customized to Plant Capacity
Material of Construction	Polypropylene (PP) / SS316L
Interface	Color Touchscreen HMI

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Technical
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Common classifications include thermoplastics, thermosets, elastomers, natural polymers, synthetic polymers, addition polymers, and condensation polymers.

Polymers promote flocculation by binding fine suspended particles into larger, heavier flocs. These flocs can then be separated more efficiently through processes such as sedimentation or filtration.

The two common polymer forms used in dosing applications are dry powder polymers and liquid emulsion polymers.

A dosing system accurately delivers a controlled quantity of chemicals or treatment agents into a process at a specified flow rate. It ensures consistent treatment performance, precise chemical usage, and reliable process control.

Fully Automatic Polymer Dosing System