Industrial Excellence
Flocculators & Sludge Agitators
Low-speed, low-shear paddle agitators designed to promote floc growth and enhance sedimentation in water and wastewater treatment.
ISO 9001:2015 certified
Global Export Standards
flocculatorsSystem Advantages
Low Tip Speed (10-100 RPM)
Adjustable Blade Angles
Corrosion Resistant Coatings
VFD Compatible Motors
Horizontal/Vertical Configurations
Minimal Floc Shearing
1. Critical Applications
- Water Treatment:Removing impurities from raw water in municipal plants to form settleable flocs.
- Wastewater Treatment:Facilitating sludge formation and stabilization in primary and secondary processes.
- Mining & Minerals:Removing fine particles from process water in tailing ponds and sedimentation tanks.
- Pulp & Paper:Processing large volumes of suspended solids before discharge or recycling.
2. Key Functions & Mechanics
- Flocculation:Low-shear mixing allows particles to collide and bond without breaking apart.
- Sludge Agitation:Maintaining homogeneity to prevent solid sedimentation during processing.
- Enhanced Sedimentation:Separating water from solids more efficiently to reduce turbidity.
- Oxygen Distribution:Assisting biological treatment processes by maintaining necessary oxygen levels.
3. Design Features
- Low-Shear Impellers:Paddle or blade designs that prevent the breakup of delicate flocs.
- Slow Rotation Speed:Typically operating at 10-100 RPM to avoid excessive turbulence.
- Variable Speed Control:Adjustable mixing intensity based on particle concentration and treatment stage.
- Heavy-Duty Construction:Corrosion-resistant Stainless Steel or coated Mild Steel for chemical exposure.
4. Types of Flocculators
- Paddle Flocculators:Vertical or horizontal arrangements for consistent mixing across large tanks.
- Vertical Shaft:Mounted with propeller or paddle blades for high-efficiency water treatment.
- Horizontal Shaft:Optimized for channels or basins where vertical space is constrained.
- Hydraulic Flocculators:Utilizing baffles and water flow for natural, non-mechanical mixing.
5. Operational Benefits
- Sedimentation Efficiency:Increased settling rates leading to clearer effluent.
- Reduced Chemical Usage:Maximizing the effectiveness of flocculant chemicals to lower costs.
- Improved Sludge Handling:Preventing downstream blockages in thickening and dewatering equipment.
- Energy Efficiency:Low-speed operation minimizes power consumption while maximizing output.
Technical Matrix
Operating Speed10 - 100 RPM
Impeller TypePaddle / Gate / Fence
MOCSS304, SS316, Coated MS
Tank SizeCustom to Application
Drive TypeGearbox with VFD Control
Shaft LengthUp to 6 Meters
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