Industrial Excellence

High Pressure Reactor

Precision-engineered vessels designed for synthesizing specialty chemicals and APIs under elevated pressures up to 5000 psi and temperatures exceeding 300°C.

ISO 9001:2015 certified

Global Export Standards

high

Peak Capability

5000 psi Max

System Advantages

Rated up to 5000 psi

Magnetic Drive (Glandless) Stirring

Hastelloy & Titanium MOC options

ASME & ISO Certified Design

Integrated Rupture Discs

Digital Pressure & Temp Monitoring

1. Types of High-Pressure Reactors

Stainless Steel Reactors:Durable and resistant units for standard industrial high-pressure applications.
Glass-Lined Reactors:Optimized for highly corrosive chemical reactions requiring maximum inertness.
Autoclaves:Capable of reaching extreme conditions for sterilization and advanced polymerization.
Magnetic Drive Reactors:Utilizing magnetically coupled stirrers to maintain a hermetically sealed environment.

2. Key Industrial Applications

Hydrogenation:Pressurizing hydrogen gas to bond with compounds for API synthesis.
Polymerization:Achieving specific polymer properties through controlled elevated pressure cycles.
Hydrothermal Synthesis:Mimicking natural geological conditions for crystal and advanced material growth.
Fine Chemical Synthesis:Producing high-purity chemicals requiring unique specific reaction environments.

3. Design & Safety Considerations

Material Selection:Utilization of Hastelloy, Stainless Steel, and Titanium for corrosion resistance.
Pressure & Temp Limits:Engineered for ratings up to 5000 psi and temperatures above 300°C.
Safety Systems:Integration of rupture discs, safety valves, and automated pressure release systems.
Stirring Mechanisms:High-pressure magnetic stirrers ensure homogeneity without compromising the seal.

4. Benefits of High-Pressure Synthesis

Enhanced Reaction Rates:Significantly reducing processing time for time-sensitive chemical batches.
Improved Yield:Higher selectivity and conversion rates at elevated pressures reduce unwanted by-products.
Scalability:Seamless transition from laboratory-scale R&D to full industrial-scale mass production.

5. Safety & Regulatory Compliance

Certification Standards:Adherence to ASME and ISO certifications to manage explosion risks.
Environmental Compliance:Meeting FDA and EPA guidelines for gas handling and occupational safety.
Routine Maintenance:Critical inspection of pressure-bearing components to ensure long-term integrity.

Technical Matrix

Max PressureUp to 5000 psi (350 bar)

Max TemperatureUp to 350°C

Material OptionsSS316, Hastelloy C, Titanium, Monel

AgitationMagnetic Coupling / Glandless Drive

Safety DevicesRupture Disc, Safety Valve, Auto-Cutoff

StandardASME Section VIII Div 1

Resources

Technical Documents

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High Pressure Reactor

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