Industrial Excellence
High Speed Agitator
Direct-driven, gearbox-free agitator designed for high-shear dispersion and emulsification in hygiene-critical industries.
ISO 9001:2015 certified
Global Export Standards
highSystem Advantages
Gearbox-Free Design (Zero Oil)
1,000 - 15,000 RPM Range
Direct-Coupled Mixer Shaft
VFD Ready for Speed Control
High-Shear Rotor-Stator Options
Pharmaceutical Grade SS316L
1. Industrial Applications
- Pharmaceuticals:Achieving uniform drug formulations and stable emulsions for active ingredients.
- Food Processing:Efficient emulsification of sauces, dressings, and beverages for consistent texture.
- Cosmetics:Homogeneous blending of oils, water, and additives for creams, lotions, and gels.
- Paints & Coatings:Rapid dispersion of pigments and fillers to ensure color consistency.
- Chemical Processing:Essential for polymerization and producing stable dispersions.
2. Key Functions
- Rapid Dispersion:Quickly combining ingredients to achieve total homogeneity.
- High Shear & Emulsification:Breaking down particle sizes to form stable oil-water phases.
- Particle Size Reduction:Intense shear forces improve product stability and texture in suspensions.
- Homogenization:Providing uniform mixing vital for dosage accuracy in pharmaceutical products.
3. Design Features
- Direct-Drive High RPM:Gearbox-free motors operating between 1,000 and 15,000 RPM.
- Shear-Generating Impellers:Options include Sawtooth, Turbine, or Rotor-Stator configurations.
- Maintenance-Free Design:No extra shaft couplings or oil lubricants, reducing operational downtime.
- Cooling Systems:Optional cooling jackets to manage heat generated by high-shear intensity.
- Variable Speed:VFD compatibility for fine-tuning based on material requirements.
4. Specialized Agitator Types
- High-Shear Mixers:Uses rotor-stator configurations for intense homogenization.
- Dispersers:Featuring sawtooth impellers to generate strong vortex forces for powder-liquid mixing.
- Batch Mixers:High-speed units optimized for blending medium volumes in closed tanks.
- Inline High-Speed Mixers:Continuous process mixers for real-time quality control.
5. Critical Design Considerations
- Material Viscosity:Choosing the right drive power to handle everything from thin liquids to thick pastes.
- Impeller Selection:Matching the shear level to the sensitivity of the product ingredients.
- Tank Geometry:Best used in tanks with baffles to prevent unwanted vortex formation during high RPM.
- Hygiene Standards:Built with SS316L for easy cleaning and zero contamination risk.
Technical Matrix
Drive TypeDirect Drive (Gearless)
Speed RangeUp to 15,000 RPM
MOCSS316L / Hastelloy
LubricationNone (Food/Pharma Safe)
ImpellerSawtooth, Rotor-Stator, Cowles
Shaft LengthCustomized to Tank Depth
Resources
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