Industrial Excellence
Heavy Duty Agitators
Robust, high-torque mixing systems featuring a separate bearing section to handle extreme radial and axial loads in large-scale vessels.
ISO 9001:2015 certified
Global Export Standards
heavySystem Advantages
Separate Double Bearing Section
Flexible Drive Coupling
Torsion-Free Bearing Housing
High-Torque Gearbox Integration
Exotic Alloy Options (Hastelloy/Titanium)
Mechanical Seals for High Pressure
1. Industrial Scale Applications
- Chemical Processing:Blending and emulsifying highly viscous or corrosive materials in large reactors.
- Pharmaceutical & APIs:Ensuring thorough distribution in large-scale bulk drug fermentation.
- Mining & Minerals:Mixing heavy slurries and suspending solids for leaching and extraction.
- Wastewater & Sludge:Uniform distribution in high-volume aerobic and anaerobic bio-digesters.
- Food & Beverage:High-volume blending of thick substances like syrups, pastes, and sauces.
2. Mounting & Entry Configurations
- Top-Entry:Mounted on vessel tops, ideal for large tanks and ultra-high viscosity substances.
- Side-Entry:Optimized for large storage tanks with limited vertical clearance.
- Bottom-Entry:Preferred for pharmaceutical applications requiring high cleanliness and specific flow paths.
- Portable Units:High-torque flexible units for batch mixing across various vessels.
3. Engineering Features
- High-Torque Motors:Specifically geared to handle massive batch sizes and dense materials.
- Torsion-Free Housing:Separate double bearing section to absorb mechanical stress and prevent shaft run-out.
- Advanced Sealing:High-pressure mechanical seals to contain volatile or hazardous substances.
- Rugged Construction:Available in Stainless Steel, Hastelloy, and Titanium for aggressive environments.
4. Specialized Impeller Designs
- Anchor Impellers:Scraping action for high-viscosity fluids to prevent wall buildup.
- Helical/Spiral Impellers:High axial flow to move materials from the tank bottom upwards.
- Turbine Impellers:Radial flow generation for rapid chemical reactions and high shear.
- Paddle Impellers:Low-shear blending for fragile ingredients or basic solid suspension.
5. Advantages & Reliability
- Viscosity Handling:Powerful enough for thick, dense, and sticky substances standard mixers cannot handle.
- Process Longevity:Rugged design reduces downtime and maintenance in 24/7 harsh environments.
- Energy Optimization:Designed for maximum mixing efficiency per kilowatt of power consumed.
- Seal Integrity:Engineered to withstand extreme pressures and temperatures during chemical synthesis.
Technical Matrix
Vessel VolumeUp to 500,000+ Liters
Drive SystemHelical/Bevel Gearbox with VFD
Shaft DiameterHeavy-Duty Reinforced
Seal RatingVacuum to 60+ Bar
MountingTop, Side, or Bottom Entry
Impeller TypesTurbine, Anchor, Helical, Paddle
Resources
Technical Documents
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